Custom Vacuum Casting Services
Achieve precise, durable cast parts with Koonze Model’s polyurethane vacuum casting. Fast production and reliable quality, certified to ISO 9001:2015, ISO 13485, and IATF 16949:2016.
- Tight tolerances of ± 0.03 mm
- Large part sizes up to 1500*1000 mm
- Prototypes delivered in as fast as 3 days
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Vacuum Casting Services at Koonze Model
Vacuum casting is a process that uses polyurethane resins to create high-quality replicas from a silicone mold made from a 3D-printed master.
This method produces bubble-free, detailed parts similar to injection molding but with faster, more cost-effective production, making it perfect for prototyping, small to medium runs, and end-use parts.
At Koonze Model, we specialize in vacuum casting, ensuring parts up to 30 inches with minimal dimensional shrinkage (+0.15%) and maintaining tight tolerances for complex designs.
Our service is flexible, offering custom solutions like clear or color-matched parts, special finishes, and EMI shielding. We also incorporate inserts during casting for enhanced functionality.
Koonze Model’s vacuum casting provides a reliable, cost-effective alternative to injection molding, offering a fast and quality-assured solution for both prototypes and small-scale production.
Our Vacuum Casting Process
Our Factory
Why Choose Our Vacuum Casting Services
Top-Quality
Manufacturing
Koonze Model is ISO-certified, ensuring adherence to global quality standards. Our comprehensive quality control and manufacturing analysis guarantee the production of flawless, high-quality parts.
Expert Support for Complex Geometries
We provide elastomeric materials for intricate vacuum cast parts. Our team offers detailed design support to ensure prototypes and small batches meet final product specifications.
Specialized in Vacuum Casting
Rely on Koonze Model’s skilled specialists for custom vacuum casting services. Our expertise covers fabrication, material selection, surface finishing, and more, delivering reliable, high-performance parts.
Flexible Production Solutions
From prototyping to small/big-scale production, we offer adaptable, cost-effective solutions with quick turnaround times and consistent high-quality results.
Start Your Vacuum Casting Project Today!
Get high-quality prototypes and low-volume production parts quickly with Koonze Model’s fast and cost-effective vacuum casting services. Contact us to get started!
Vacuum Casting Materials
ABS-like
A durable, impact-resistant material offering high strength and versatility for various prototyping applications.
| Color: | Black, white, natural |
| Surface: | Smooth, matte, glossy |
| Subtypes : | ABS-like (Vacuum Casting) |
PA-like
A strong, wear-resistant material with excellent chemical resistance, suitable for functional prototypes.
| Color: | Black, natural |
| Surface: | Smooth, matte |
| Subtypes : | Nylon-like (Vacuum Casting) |
PC-like
Durable and impact-resistant, offering high transparency and heat resistance for functional prototypes.
| Color: | Transparent, amber |
| Surface: | Glossy, smooth |
| Subtypes : | PC-like (Vacuum Casting) |
POM-like
Offers excellent stiffness, low friction, and high wear resistance, suitable for precision parts.
| Color: | White, black |
| Surface: | Smooth, glossy, polished |
| Subtypes : | POM-like (Vacuum Casting) |
PP-like
Lightweight, chemically resistant, and durable, ideal for non-structural parts.
| Color: | Natural, translucent |
| Surface: | Smooth, matte, slightly glossy |
| Subtypes : | PP-like (Vacuum Casting) |
Vacuum Casting Capabilities
| Accuracy | Highest precision to reach ±0.03 mm | |
| Maximum Part Size | +/- 0.025 mm +/- 0.001 inch | |
| Minimum Wall Thickness | 1.5 mm～2.5 mm | |
| Quantitites | 15 copies per mold | |
| Color and Finishing | Color and texture can be customized | |
| Typical Lead Time | Up to 20 parts in 3 days or less | |
Advantages of Vacuum Casting
Production Quality at Low Volumes
Achieve production-grade parts with low-volume runs, ideal for small batches and rapid prototyping. Get high-quality, durable components without the high cost or lead times of traditional methods.
Complex Elastomeric Parts
Create intricate, flexible parts that require elastomeric qualities, perfect for prototypes or functional parts that need to mimic production materials closely.
High Level of Detail
Capture precise, detailed designs with vacuum casting, allowing for complex geometries and fine features to be replicated with exceptional accuracy.
Applications of Urethane Casting
Low-Volume Production
Urethane cast parts are ideal for low-volume production, offering a cost-effective alternative to injection molding, especially when tooling investment isn't justified. They are also perfect for first-run parts, which can be delivered weeks ahead of production tooling.
Advanced Prototyping
The urethane casting process, along with affordable tooling, allows for easy and cost-efficient design adjustments. Moreover, the same mold can accommodate different materials, enabling you to test designs with multiple material options.
Market Testing
With excellent end-user functionality and a smooth finish, urethane cast parts are perfect for consumer testing, user feedback, and concept models. This process allows rapid adjustments, ensuring quick iteration for testing or market launch.
When to Consider Vacuum Casting
| Prototyping Method | Material | Detail | Speed & Volume | Cost |
|---|---|---|---|---|
| Vacuum Casting | Production-grade plastics & elastomers | High detail, smooth finish | Fast for low volumes (a few days) | Cost-effective for small runs |
| 3D Printing | Plastic, resin | Complex shapes, requires finishing | Quick for small runs, slow for mass | Costly for large volumes |
| CNC Machining | Metal, plastic | High precision, tight tolerances | Slower, best for larger runs | Expensive for small volumes |
| Injection Molding | Production plastics | Consistent, high precision | Best for large volumes, slow setup | Expensive for small runs |
Ready to Start Your Vacuum Casting Project?
Contact Koonze Model today to create high-quality prototypes and low-volume production parts with fast turnaround times and minimal tooling costs. Let’s bring your design to life!
FAQs on Vacuum Casting Services
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