Rapid Prototyping Services

Fast-turnaround services including CNC machining, injection molding, sheet metal fabrication, 3D printing, and vacuum casting. Lead times as short as 1 day.

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Rapid Prototyping Services

Koonze offers a wide range of prototyping methods, including 3D printing, CNC machining, sheet metal fabrication, and rapid injection molding. Our services empower engineers, designers, and manufacturers to transform their visions into tangible prototypes in days rather than weeks, accelerating time-to-market.

With years of experience in rapid prototyping, Koonze understands the unique requirements of various industries. Leveraging advanced equipment and technology, we not only deliver prototypes swiftly but also provide valuable insights to enhance your design and production process.

rapid prototyping services

Our Rapid Prototyping Services

Rapid CNC Prototyping

If you need precise, functional plastic and metal prototypes delivered quickly, CNC machining is the ideal choice. This method ensures high-quality prototypes with tight tolerances and complex geometries that closely resemble final production components.

With advanced 3-axis to 5-axis CNC machining and expertise in material selection, Koonze delivers prototypes in as fast as 1-3 days. Whether testing intricate designs or functional components, Koonze provides reliable, cost-effective solutions to accelerate product development.

Category Details
Processes 3, 4, and 5-axis milling, turning
Materials Over 100 metal and plastic materials
Finishes Smoothed, bead-blasted, anodized, powder-coated, electropolished, brushed and more
Tolerances ± 0.01 mm (± 0.0004 inches)
Lead Time As fast as 1-3 days
rapid cnc prototyping

Rapid Prototype Injection Molding

When you need durable, repeatable parts with material properties close to final production, plastic injection molding is the ideal choice. This method is excellent for high-fidelity product evaluations, offering superior material consistency and mechanical performance that 3D printing and CNC machining often cannot fully replicate. Additionally, it enables low-volume bridge tooling to support early-stage production and market testing.

At Koonze, we specialize in rapid tooling and prototype injection molding, ensuring high-quality parts with excellent repeatability and near-final accuracy. Our process accommodates over 20 different materials, from general-purpose plastics to high-performance resins, allowing us to deliver prototypes tailored to your product testing and development needs.

Category Details
Processes Injection molding, rapid tooling
Materials Over 20 different thermoplastics, including ABS, PC, PP, Nylon, POM, and custom blends
Finishes Smooth, textured, polished, matte, and custom coatings
Tolerances As tight as ± 0.05 mm, depending on material, part geometry, and mold design
Lead Time Mold fabrication in as fast as 7 days, parts production in 1-3 days
rapid prototype injection molding

Rapid Sheet Metal Prototyping Service

Sheet metal prototyping is an efficient and cost-effective method for producing durable metal parts with complex geometries and high structural integrity. It allows for rapid design iterations and real-world functional testing before moving to mass production. This process is widely used in automotive, aerospace, electronics, and industrial equipment, delivering lightweight, high-strength, and precisely fabricated components.

At Koonze, we provide fast and precise sheet metal prototyping with access to over 50 materials, including stainless steel, aluminum, and brass. Our advanced fabrication techniques, combined with secondary processing options, ensure short lead times, reduced risks, and high-quality prototypes—accelerating your product development and market launch.

Category Details
Processes Laser cutting, punching, bending, welding, stamping, assembly
Materials Stainless steel, aluminum, copper, brass, titanium, and more
Finishes Powder coating, anodizing, bead blasting, brushed
Tolerances Metals : ISO 2768-c
Lead Time Prototyping in as fast as 1-3 days
rapid sheet metal prototyping

Rapid Vacuum Casting Prototyping Service

Vacuum casting is a versatile and cost-effective method for producing high-quality prototypes with exceptional detail, accuracy, and surface finishes. It utilizes silicone molds to replicate parts, making it ideal for low to medium-volume production with materials that closely mimic final injection-molded components. This process is widely used for functional testing, marketing samples, and pre-production evaluation.

At Koonze, we provide fast, precise, and reliable vacuum casting services to help you validate designs before full-scale production. With access to a wide range of materials, we ensure that your prototypes meet specific mechanical, aesthetic, and durability requirements.

Category Details
Processes Silicone Mold Making, Vacuum Casting
Materials Silicone, polyurethane, ABS, PU, custom resins, and elastomers
Finishes Smooth, matte, glossy, painted, textured, clear, rubber-like
Tolerances As tight as ± 0.03 mm, depending on material and design
Lead Time Prototyping in as fast as 3-7 days
rapid vacuum casting

Rapid 3D Prototyping

3D prototyping is a fast and efficient way to bring digital designs to life, enabling the creation of highly detailed and complex models for form, fit, and functional testing. This method is ideal for iterative design improvements, reducing development time and costs before moving to full-scale production.

At Koonze, we offer high-precision 3D prototyping with a wide range of material options, including plastics, resins, and metals. Leveraging cutting-edge technologies such as SLA, SLS, FDM, MJF, DLP and SLM, we provide cost-effective, high-quality prototypes with rapid turnaround times to accelerate your product development.

Category Details
Processes SLA, SLS, FDM, MJF, DLP, and SLM
Materials Plastics (ABS, PLA, PETG, Nylon), Resin, Metal (Stainless Steel, Titanium, Aluminum)
Finishes Smooth, matte, textured, colored, polished, clear
Tolerances As tight as ± 0.1 mm, depending on technology and material
Lead Time Prototyping in as fast as 1-3 days
rapid 3d prototyping

How to Choose
The Right Rapid Prototyping Technique

PrototypingBest ForTolerancesMaterialLead TimePrice
Rapid CNC MachiningFunctional prototypes, high durability± 0.01 mm100 metals and plastics1-7 DaysModerate to High
Rapid Injection MoldingHigh-volume prototypes, bridge tooling± 0.05 mmPlastics, elastomers, metals1-15 daysModerate to High
Rapid Sheet Metal FabricationThin-walled parts, metal prototypesMetals : ISO 2768-cSteel, aluminum, copper1-3 daysLow to Moderate
Rapid 3D PrintingFast iterations, complex geometries± 0.1 mmPlastics, resins, metal1-7 daysLow to Moderate
Rapid Vacuum CastingLow-volume production, high detail± 0.03 mmSilicone, polyurethane, PU3-7 daysModerate

Why Choose Koonze Model for Rapid Prototyping

Fast Quoting

Simply upload your CAD file, and you'll receive a perfect prototype. Koonze Model provides free DFM feedback and handles project management, logistics, and shipping, saving you up to 60% of your project time.

Global Delivery Network

With optimized logistics and international shipping, we guarantee fast and reliable delivery, no matter where you are.

Scalable Production Flexibility

Whether you need a single prototype or a low-volume production run, our flexible manufacturing solutions adapt to your project’s evolving requirements.

How to Work with Us

1

Upload Design

Upload your detailed specifications and design to receive a rapid quote.

2

DFM Review

We provide DFM analysis to refine your design before mass production.

3

Confirm Quote

We collaborate with experts to bring your designs to life.

4

Receive Parts

Your custom parts will arrive at your doorstep in just a few days.

Resources

what does cnc machine stand for
Injection Molding vs 3D Printing
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