End-to-End New Product Introduction Support
Seamlessly bring your designs to life with our NPI services—fast, precise, and scalable manufacturing for prototypes and production-ready parts.
- Rapid Prototyping & Low-Volume Production
- Precision Engineering & High-Quality Standards
- Streamlined DFM & Fast Turnaround
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What is NPI in Manufacturing?
New Product Introduction (NPI) is the process of turning an idea into a market-ready product—fast, reliably, and at scale. At Koonze Model, our NPI service goes beyond prototypes.
We integrate design validation, process optimization, and small-batch production to ensure your product is ready for real-world manufacturing. With in-house CNC, injection molding, sheet metal, and 3D printing capabilities, we bridge the gap between development and mass production.
Our experienced team works closely with you to accelerate timelines, minimize risks, and deliver consistent quality—every step of the way.
Our Vsualization Process for NPI
Our NPI Process
Our Key NPI Capabilities
Design Optimization
A well-optimized design not only improves functionality but also streamlines production and reduces costs. At Koonze Model, we provide in-depth Design for Manufacturability (DFM) analysis, ensuring your parts are production-ready without unnecessary complexities. Our engineering team carefully reviews your CAD files to optimize.
By proactively identifying potential challenges, we help you minimize defects, reduce lead times, and optimize cost-performance balance, ensuring a smooth transition from design to production.
| Dimensions | Description |
|---|---|
| Design for Manufacturability (DFM) | Simplify geometry to match manufacturing capabilities and reduce complexity. |
| Material Efficiency & Structural Integrity | Optimize strength-to-weight ratio and minimize material waste. |
| Design for Assembly (DFA) & Tolerances | Reduce part count, ease assembly, and set practical tolerances. |
| Cost & Lead Time Optimization | Lower production cost and shorten lead time through smart design choices. |
Rapid Prototyping
Speed matters in product development, and at Koonze Model, we help you accelerate the process with high-quality rapid prototyping services. Whether you need a functional prototype for testing, a visual model for design validation, or a small batch for market feedback, our advanced manufacturing technologies ensure fast and precise results.
We offer a range of prototyping methods to match your project needs:
| Capabilities | Description |
|---|---|
| CNC Machining | High-precision prototypes from metals and plastics for functional testing. |
| 3D Printing | Fast turnaround with complex geometries, ideal for concept models. |
| Vacuum Casting | Small-batch production using silicone molds for cost-effective testing. |
| Sheet Metal Fabrication | Rapid sheet metal prototypes for enclosures and structural parts. |
| Injection Molding (Rapid Tooling) | Bridge production before mass manufacturing. |
Bridge Production
Bringing a product from prototype to mass production requires a seamless transition. At Koonze Model, we offer bridge production solutions to help you scale efficiently while maintaining quality and cost control. This phase is essential for low-volume manufacturing, market testing, and supply chain validation before full-scale production.
Our bridge production capabilities include:
| Capabilities | Description |
|---|---|
| Rapid Tooling | Cost-effective molds for short production runs, reducing lead times. |
| Low-Volume Injection Molding | Ideal for functional parts, pilot runs, and early market entry. |
| CNC Machining | High-precision components without the need for costly tooling. |
| Vacuum Casting | Affordable small-batch production with material properties close to final parts. |
| Sheet Metal Fabrication | Quick-turn sheet metal parts for enclosures and structural applications. |
Mass Production
When it’s time to scale up, Koonze Model ensures a smooth transition from prototype to full-scale production. With our advanced manufacturing capabilities and rigorous quality control processes, we provide high-volume production solutions that meet your product’s exact specifications while optimizing cost, efficiency, and turnaround times.
Our mass production services cover a wide range of manufacturing techniques:
| Capabilities | Description |
|---|---|
| Injection Molding | High-volume, precise production with a variety of materials to meet complex design needs. |
| CNC Machining | Consistent, high-precision machining for large quantities of parts with tight tolerances. |
| Sheet Metal Fabrication | Fast, cost-effective fabrication for high-volume metal parts. |
| Die Casting | Ideal for producing metal parts in large quantities with high strength and durability. |
| 3D Printing for Production | Additive manufacturing for low-volume production of complex parts. |
Assembly, Packaging, and Shipping
Our Assembly and Packaging services ensure your product is delivered in perfect condition, ready for use. We offer:
| Capabilities | Description |
|---|---|
| Assembly | High-precision assembly for mechanical parts, electronics, and modular systems—fully tested and functional. |
| Custom Packaging | Protective and premium packaging tailored for safe transit and standout presentation. |
| Efficient Shipping | Timely, trackable global shipping with trusted logistics partners. |
Koonze Model's NPI Quality Assurance
Ready to bring your product idea to life? Contact us today to discuss how we can help streamline your NPI process with precision, speed, and quality.
CNC milling factory
A precision manufacturing process ideal for creating complex metal and plastic parts with tight tolerances. Best suited for low to medium volumes.
A versatile option for low to medium production runs, enabling rapid creation of complex and customized designs.
Perfect for high-volume plastic part production, offering consistent quality and detailed designs using durable molds.
Used for creating strong, functional metal parts like enclosures or brackets, offering flexibility for various applications.
Ideal for small-scale production of high-quality prototypes or parts with smooth finishes, using flexible molds.
Best for large-scale production of metal parts with intricate shapes, offering durability and high repeatability.
A cost-effective method for producing long, continuous profiles like tubes and frames, ensuring consistent cross-sectional shapes.
Choosing the Right Rapid Prototyping Technique for Your NPI Process
Choosing the right rapid prototyping technique is crucial to ensure your product meets both design and production goals efficiently. The following table compares different methods, helping you make informed decisions based on your project’s specific needs.
| Prototyping Technique | Best For | Ideal Applications | Key Advantages |
|---|---|---|---|
| CNC Machining | Low to medium volume, precision parts | Complex geometries, tight tolerances | High precision, flexible material options |
| Injection Molding | High-volume production of plastic parts | Consumer products, automotive components | Consistent quality, cost-effective for large volumes |
| Sheet Metal Fabrication | Durable, strong parts for structural and functional applications | Enclosures, brackets, industrial components | Durability, suitable for custom shapes |
| 3D Printing | Prototyping or small to medium runs with customization | Medical devices, creative designs, intricate parts | Quick turnaround, minimal tooling required |
| Vacuum Casting | Small-scale production of detailed and smooth parts | Prototypes, decorative pieces, low-volume runs | Excellent surface finish, flexible materials |
| Die Casting | High-volume production of intricate metal parts | Automotive, electronics, hardware | High repeatability, durable and detailed parts |
| Extrusion | Continuous production of uniform cross-sectional profiles | Pipes, frames, structural components | Cost-effective for long profiles, consistent shapes |
Why Choose Us
Our experts provide in-depth design analysis, identifying potential manufacturing challenges early. We offer tailored recommendations to optimize part geometry, material selection, and production processes—enhancing manufacturability, minimizing defects, and reducing overall costs.
With an 8,000 sqm factory and advanced in-house capabilities, Koonze seamlessly transitions your product from prototyping to mass production, ensuring a streamlined journey from concept to market—all under one roof.
Our flexible MOQs, rapid production cycles, and expert team enable faster iterations and adjustments, helping you introduce your product to the market with ease.
Prototypes delivered in as fast as 1 day, ensuring rapid iteration and faster time-to-market. Our efficient processes and advanced manufacturing capabilities help you validate designs quickly and move seamlessly toward production.
Industries We Serve
NPI Applications in Various Industries
Our New Product Introduction (NPI) solutions support diverse industries, enabling rapid prototyping and seamless transition to production. From automotive to consumer electronics, we help bring innovative ideas to life with precision and speed.
