Custom Die Casting Services

Koonze Model’s die-casting services deliver high-precision castings with outstanding dimensional accuracy and surface quality. These castings minimize post-processing needs and enhance compatibility, resulting in faster production and reduced costs.

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Die Casting Solutions Offered by Koonze Model

hot chamber die casting

Hot Chamber Die Casting

Koonze Model offers reliable hot chamber die casting services for high-volume production of zinc, magnesium, and lead parts. With in-house gooseneck systems and precision tooling, we ensure consistent quality, fast cycle times, and smooth surface finishes—ideal for small, intricate components that demand accuracy and durability.

cold chamber die casting

Cold Chamber Die Casting

We also deliver high-precision cold chamber die casting services for aluminum and other high-melting-point alloys. With advanced equipment and tight process control, we produce strong, complex parts with excellent dimensional accuracy—ideal for demanding applications in automotive, aerospace, and beyond.

Our Die Casting Factory

Gallery of Die Casting Parts

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Unlock durable, high-accuracy die casting solutions tailored to your needs. Request a quote today!

Materials for Die Casting

die casting metal aluminum

Aluminum

Aluminum’s strength and light weight make it perfect for durable, weight-sensitive automotive and aerospace components.

Subtypes :
  • Aluminum ADC12
  • Aluminum ADC6
  • Aluminum A360
  • Aluminum A380
die casting metal zinc

Zinc

Zinc’s toughness allows for high-precision casting, making it ideal for intricate designs and durable parts.

Subtypes :
  • Zinc Zamak 3
  • Zinc Zamak 5
  • Zinc Zamak 2
  • Zinc ZA8
die casting metal magnesium

Magnesium

Magnesium, the lightest structural metal, provides a superior stiffness-to-weight ratio, perfect for weight-sensitive applications.

Subtypes :
  • Magnesium AZ91D
  • Magnesium AM60B
die casting metal copper

Copper

Copper’s exceptional thermal and electrical conductivity makes it ideal for heat sinks and electrical connectors.

Subtypes :
  • Copper ZQA19-2
  • Copper ZQA19-4
  • Copper ZQA19-7
  • Copper ZQA19-10

Note: The materials listed above are for reference only. We offer over 100 different materials – please contact us now to find the best option for your needs.

Die Casting Finish Options

Fast & Reliable Die Casting Services

Need quality cast parts quickly? Our expert team delivers precision and speed. Get started now!

Die Casting Capabilities

Specification Description
Minimum Part Weight 0.017 kg
Maximum Part Weight 12 kg
Minimum Part Size ∅17 mm × 4 mm
Maximum Part Size 300 mm × 650 mm
Minimum Wall Thickness 0.8 mm
Maximum Wall Thickness 12.7 mm
Quality Control ISO 9001 Certified
Minimum Possible Batch 1000 pcs

How Does Die Casting Work?

1
Mold Design
Create a precise mold from non-ferrous metals.
2
Mold Preparation
Apply lubricant and clamp the mold.
3
Metal Injection
Inject molten metal under high pressure.
4
Cooling
Allow metal to solidify into shape.
5
Ejection
Open the mold and remove the part.
6
Post-Processing
Trim, finish, and machine as needed.

FAQs About Die Casting

Lead Time for Koonze Model's Die Cast Tooling?

Typically 2 to 12 weeks, depending on design complexity, metal choice, and required precision. Molds undergo machining, testing, and adjustments before production.

Tolerances for Our Die Casting Services?

Standard: ±0.1 mm (≤25 mm), ±0.5 mm (≤250 mm).
High precision: ±0.02 mm with post-machining.
Material properties and advanced techniques like vacuum or squeeze casting impact accuracy.

Die Casting Design Considerations?
  • Wall Thickness – Keep uniform to prevent defects; thin walls save material but depend on metal and design.
  • Draft Angles – Add 1-2° for easy removal.
  • Fillets & Radii – Avoid sharp corners to reduce stress and improve flow.
  • Gating System – Ensure smooth metal flow to minimize defects.
  • Venting – Allow gases to escape to prevent porosity.
  • Simplify Geometry – Avoid undercuts and complex features to reduce costs.
What Are Vibrations in Die Casting?
  • Vacuum Pressure Casting – Vibrations can disrupt the vacuum, causing defects.
  • Low Pressure Casting – Unsteady flow due to vibrations affects consistency.
  • Semi-Solid Casting – Impacts metal flow and final properties.
  • Squeeze Casting – Uneven pressure application may lead to inconsistencies.
Can Die Cast Parts Be Post-Machined?

Yes, post-machining is often needed for tighter tolerances and smoother finishes. Processes like drilling, milling, and CNC machining refine features, correct defects, and add complex details that casting alone cannot achieve. This combination ensures both cost efficiency and high precision.

Resources

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