Rapid Prototyping Services
Fast-turnaround services including CNC machining, injection molding, sheet metal fabrication, 3D printing, and vacuum casting. Lead times as short as 1 day.
- ISO9001, IATF16949, and ISO13485 certified
- Fast lead time
- Tailored to your application and needs
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Koonze's
Rapid Prototyping Services
Koonze offers a wide range of prototyping methods, including 3D printing, CNC machining, sheet metal fabrication, and rapid injection molding. Our services empower engineers, designers, and manufacturers to transform their visions into tangible prototypes in days rather than weeks, accelerating time-to-market.
With years of experience in rapid prototyping, Koonze understands the unique requirements of various industries. Leveraging advanced equipment and technology, we not only deliver prototypes swiftly but also provide valuable insights to enhance your design and production process.
Our Rapid Prototyping Services
CNC Prototyping
If you need precise, functional plastic and metal prototypes delivered quickly, CNC machining is the ideal choice. This method produces high-quality prototypes with tight tolerances and complex geometries that closely mimic final production components.
With advanced 3-axis to 5-axis CNC machining and expertise in material selection, Koonze can deliver prototypes in as little as one day. Whether you’re testing intricate designs or functional components, Koonze offers reliable, cost-effective solutions to accelerate your product development.
| Capabilities | Description |
|---|---|
| Processes | Milling (3, 4, and 5-axis) and turning |
| Materials | 100 materials (metal and plastic) |
| Finishes | Smoothed, bead-blasted, anodized, powder-coated, electropolished, brushed and more |
| Tolerances | 0.001 inches |
Rapid Prototype Injection Molding
When you need highly durable and consistent parts that closely mimic final production components, plastic injection molding is the ideal method. This process is particularly effective for high-fidelity product evaluations, offering parts with specific material properties and mechanical requirements often unattainable with 3D printing or CNC machining. It also allows for the creation of temporary bridge tooling during product launches.
At Koonze, our expertise ensures reliable, high-quality prototypes with excellent repeatability and near-final accuracy. With access to a diverse range of materials, we streamline the prototyping process, delivering efficient and precise solutions for your product testing and development needs.
| Capabilities | Description |
|---|---|
| Processes | Injection molding, rapid tooling |
| Materials | Over 20 different materials |
| Finishes | Smooth, textured, polished, matte, and custom coatings |
| Tolerances | 0.05mm |
Rapid Prototyping Services
Sheet metal prototyping is an excellent choice for producing durable metal parts with complex geometries. It enables rapid iterations and real-world testing before moving to full-scale production. This process is particularly suited for industries such as automotive, aerospace, and electronics, delivering high-strength, precise, and functional metal components.
Koonze provides fast sheet metal prototyping with access to over 50 materials, including stainless steel, aluminum, and brass. Our precise fabrication and secondary processing capabilities minimize lead times, reduce risks, and ensure high-quality prototypes, accelerating your product development process.
| Capabilities | Description |
|---|---|
| Processes | Laser cutting, punching, bending, welding, stamping, assembly |
| Materials | Stainless steel, aluminum, copper, brass, and more |
| Finishes | Powder coating, anodizing, bead blasting, brushed |
| Tolerances | 0.13mm |
Rapid Prototyping Services
Rapid vacuum casting is an efficient method for creating high-quality prototypes with excellent detail and surface finishes. It uses silicone molds to replicate parts, making it ideal for low to medium-volume runs with materials like elastomers, plastics, and metals.
This process is perfect for prototypes that closely resemble final parts for testing and validation before production. Koonze offers fast turnaround times and precise, cost-effective vacuum casting services to meet your prototyping needs.
| Capabilities | Description |
|---|---|
| Processes | Silicone Mold Making, Vacuum Casting |
| Materials | Silicone, Polyurethane, ABS, PU, and custom resins |
| Finishes | Smooth, Matte, Glossy, Painted, Textured |
| Tolerances | 0.1mm |
Rapid Prototyping Services
Rapid 3D prototyping is an efficient way to transform digital designs into tangible models. This method allows for the creation of highly detailed and complex prototypes, ideal for testing form, fit, and functionality in the early design stages.
Koonze provides fast, cost-effective 3D prototyping services with access to up to 100 material options, including plastics, resins, and metals. Utilizing advanced technologies like SLA, FDM, and SLS, we deliver high-precision prototypes with fine details and quick turnaround times, streamlining your product development process.
| Capabilities | Description |
|---|---|
| Processes | SLA, SLS,FDM,SLM,SLM,DLP,DMLS |
| Materials | Plastics (ABS, PLA, PETG), Resin, Metal (Stainless Steel, Titanium) |
| Finishes | mooth, Matte, Textured, and Colored finishes |
| Tolerances | ±0.2mm |
How to Choose
The Right Rapid Prototyping Technique
| Prototyping | Best For | Tolerances | Material | Lead Time | Price |
| Rapid CNC Machining | Functional prototypes, high durability | 0.001 inches | 100 metals and plastics | 1-7 Days | Moderate to High |
| Rapid Injection Molding | High-volume prototypes, bridge tooling | +/- 0.05 mm | Plastics, elastomers, metals | 5-15 days | Moderate to High |
| Rapid Sheet Metal Fabrication | Thin-walled parts, metal prototypes | +/- 0.1mm | Steel, aluminum, copper | 5-10 days | Low to Moderate |
| Rapid 3D Printing | Fast iterations, complex geometries | ±0.2mm | Plastics, resins, metal | 1-7 days | Low to Moderate |
| Rapid Vacuum Casting | Low-volume production, high detail | ±0.2mm | Silicone, polyurethane, PU | 1-7days | Moderate |
Rapid Prototyping Case Studies
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